Shift Engineer – Chemical Manufacturing Industry

Shift Engineer – Chemical Manufacturing Industry

Must-Have – B.Tech/B.E. (Chemical)

• P&ID Review, PSSR, SOP preparation, Etc.
• Detail Engineering calculation.
• DCS logic preparations, Hot&Cold loop checked and interlocks checking work done.
• Heat Exchanger, columns, Reactors, Pumps, Utility Checklist prepare and Pre Commisiong.
• Work permit system follow with safely work completed.
• Responsible for round-the-clock operations of the plant,

Permit to work system, field operations, executing operational jobs as per SOPs, process control to be prepared.

• Optimizing consumption of raw materials and energy requirement, maintaining plant as per standard.
• Operating Conditions timely reporting to abnormality to Assistant manager/higher-up, main taining log-sheets, comprehend changes or emerging needs, develop.
• Process improvements, guide and supervise field.
• Operater for safe operations and maximizing, productivity,evaluate process metrics to develop understanding of trends in productivity, troubleshooting,effective liaisoning with other departmen ts, executing start-up, shutdown/turnaround.

Natural Gas( methane purification Plant :- Pressure Swing Adsorption(PSA), Gas & Oil fire Furnace, Carbon Disulphide( CS2), Sulphur Recovery Unit-Claus Process(SRU), Carbon Disulphide Genosorb Plant, Carbon Disulphide Recovery Plant , Hydrogen Sulfide (H2S)Scrubber, Sulphur Melting, Bullet Plant, Utility(Nitrogen Plant, Chiller compressor, Instrumen t Air Compressor)

Handling Gas Base Plant:- CS2 And H2S Hazard's Objective of role profile :

Involved in commissioning activities of hazardous and flammable plant. Reviewing & handling the DCS ,production planning & process developments. Preparation & review of process flow diagram of new and existing process.

Development ,safety training, safety inspection, and safety Observation.

Discussing plant issues with plant head's & shutdown activities, manpower planning, safetyetc. Daily report (MIS-DPR-DSPR) product production.

During shift; process control, Trouble shooting management.

– Attending S/D, B/D, and Prev maint. activities.

– Training of Sub-ordinates & new entrants.

– Implementation of Management Policies & feedback.

– Co-ordination with services & Textile department.

– Logging of all critical activities during the shift.

Any Continuous natured Chemical industry having hazardous chemical

Job Profile:

• Knowledge steam distillation
• Knowledge of draining & purity
• Knowledge of CONDENSATION & WASHING
• knowledge of detoxification & toluene recovery
• Knowledge of methanol recovery
• Knowledge of steam Jeet & water Jeet vacuum pump
• Knowledge of condenser
• Knowledge of steam chamber
• I have basic knowledge of PLC and DCS like Yokogawa and Siemens.
• I know bromination & any hazardous chemical
• Any type of reaction handling & solvent
• I know about the condenser cleaning of acid
• operating Control Valves (FORBES MARSHAL) & ON-OFF Valves (ROTEX, BRAY) of different makes

and even with electronic controllers.

• Checking various types or neno meters of reaction

plant operator, production field expert in Project,

Maintenance, condenser, configuration, hetxenger,separate,testing, measuring instrument & vacuum

pump,ejector,steam chamber,any type all-valve,rubber,steel distillation,drayning&purity,all type reactor

Maintenance in Chemical Plant. Handled & Project activities independently.